Rotary Blowing Filling Capping 3 in 1 Machine

Our High-Speed Rotary Type Blow-Fill-Seal combi-block Integrated Machine is designed for large-scale, high-output production demands, delivering exceptional performance from 24,000 to 48,000 bottles per hour. This robust system combines blow molding, aseptic filling, and precision capping in a continuous rotary motion, achieving remarkable efficiency, speed, and reliability for leading beverage manufacturer

Key Functions

• High-Speed Blow Molding: Features a rotary clamping system with multiple cavities operating simultaneously. Advanced servo controls ensure seamless coordination between stretching rods and high-pressure air blowing

• Aseptic Filling: The filling section is often fully enclosed, sometimes with a positive pressure clean air environment (e.g., HEPA-filtered air shower) to isolate the filling process from external contaminants, which is crucial for sensitive products.

• Precision Sealing: High-speed rotary capping heads apply torque accurately for secure seal integrity.

• Smart Control & Monitoring: Equipped with large touchscreen HMIs for multi-language operation, real-time monitoring of numerous parameters, recipe management, and remote connectivity options for data analysis and troubleshooting

• High Output & Precision: Multi-cavity design ensures high production volumes. Servo controllers guarantee precise stretch rod positioning and displacement. Lightweight, high-precision imported magnesium-aluminum molds are common.

• Advanced Energy Saving: Incorporates innovative air recovery systems that capture and repurpose exhaust air (e.g., for pre-blowing), reducing compressed air consumption by 30-40%. IR heating ovens with ceramic plate energy storage and optimized water cooling systems further lower energy use (by 10-20%).

• Smooth Operation: Technologies like reverse buffer mold locking reduce impact noise (up to 40%) and ensure stable, quiet running.

• Flexibility & Quick Changeover: Modular design and tooling allow for rapid bottle size changes – some models can switch molds in approximately 20 minutes – accommodating volumes from 0.25L to 2.5L.

Applications

Ideal for high-volume production of a wide range of products in PET bottles:

• Water: Still drinking water, mineral water.

• Beverages: Carbonated soft drinks (CSD), juices, tea drinks, functional beverages, dairy products (with appropriate design).

• Other Liquids: Edible oils, condiments, sensitive liquids (like light-sensitive products), cosmetics

Advantages & Benefits

• Exceptional Productivity: Highest output rates in the industry, perfect for large-scale manufacturing needs.

• Significant Energy Savings: Patented air recovery and efficient heating systems drastically reduce operational costs (compressed air and electricity).

• Superior Stability & Precision: High-quality components (e.g., Siemens PLCs, Danfoss inverters), precision machining, and advanced controls ensure consistent, high-quality bottle production and minimal downtime24.

• Operational Intelligence & Flexibility: Smart monitoring, remote diagnostics, and fast changeovers enable agile production planning and reduce idle time.

• Reduced Operating Costs: Higher efficiency, lower energy consumption, and less maintenance lead to a lower cost per bottle.

If you want a loweroutput, we also have the small model linear blowing-filling-capping integrated machine with a production capacity of 10,000~16,000 bottles per hour.